FlatPlugResin 1000

What is FlatPlugResin 1000? (FlatPlugResin1000)

アセット 2FlatPlugResin 1000 is an inorganic compound, consisting primarily of silicide*1.
FlatPlugResin1000 is a “cement additive” from the view of its usage.
On the other hand, Flat Plug is “a base concrete conditioner” from the view point of its function.

As a cement additive

FlatPlugResin1000 can enhance strength and toughness of concrete or mortar by mixing it with cement and aggregate.

As a base concrete conditioner

By applying FlatPlugResin1000 on the surface of base concrete, FlatPlugResin1000 can materialize a high-quality concrete surface in a quite short period. In addition, Flat Plug prevents the surface from troubles in flooring.

Benefits of FlatPlugResin 1000

FlatPlugResin1000 can solve following problems in construction…

Too short period to complete the construction
FlatPlugResin1000 can shorten bottle neck of construction, “curing time” and shorten the total work period. You can minimize the opportunity loss!

After casting concrete, the concrete needs the process of controlling the rate and extent of moisture loss from concrete during cement hydration. This period is called “Curing time.” The problem in casting concrete is the curing time. In Japan, the curing time is set at 28 days. This means the construction is not proceeded in 28 days after casting concrete.
FlatPlugResin1000, however, can reduce this curing time to just 2 days. The surface with FlatPlugResin1000 obtains 4-week strength in 2 days. And the next process can start.
System: Slurry System / Mortar System

Though the flooring is finished, but blistering occurs…

FlatPlugResin 1000 prevents the flooring from blistering and any other troubles.

Generally, unsufficient curing time causes troubles on the floor. One of the problems is mainly blistering. Blistering occurs when water evaporates out through the concrete base because of insufficient curing. As above, curing time is counted as 28 days. In some cases, the curing time can be set at 3 months to avoid blistering.
FlatPlugResin1000 takes a roll of “top” against water in concrete.FlatPlugResin1000 can stop water evaporation and materialize the good condition enough to be covered with resinous flooring or tiling in 1 or 2 days.
System: Slurry System / Mortar System

The base rich in water damages the flooring.

Even though the base is rich in water, FlatPlugResin 1000 can stop water from seeping out through the base. You can minimize the maintenance cost.

FlatPlugResin1000 Mortar takes a roll of “top” against the water in concrete because of its high water shielding. Even though the construction site is rich in water – beside the sea, food processing factory etc. – ,FlatPlugResin1000 can protect the floor and flooring from water.
System: Slurry System / Mortar System

Warehouse suffering from abrasion dust

FlatPlugResin1000 can enhance the surface strength and abrasion resistance of the base concrete.

Warehouse, especially storing food etc, suffers from abrasion dust because of forklift run. Forklift abrades the surface of the floor and abrasion dust boils up.
Just sprinkling FlatPlugResin1000 can improve the surface strength and abrasion resistance enough to reduce abrasion dust.
System: Spray System

FlatPlugResin1000 Product Line

FlatPlugResin1000 has 3 kinds of products.

You will use this 3 kinds of FlatPlugResin1000 according to each FlatPlugResin system. The system will be selected by your requirement and the condition of the site.

In this 3 FlatPlugResin1000FlatPlugResin Resin is the core material and is used with all the systems. By yielding a chemical reaction between FlatPlugResin and cement ingredients, all the functions and benefits develop.

FlatPlugResin Primer is applied with FlatPlugResin Slurry System and FlatPlugResin Mortar System as a primer. Before applying FlatPlugResin Slurry or FlatPlugResin Mortar, the primer must be applied on the base.

FlatPlugResin Powder is used with FlatPlugResin Slurry System. In FlatPlugResin Slurry SL system, FlatPlugResin Powder -SL must be used. FlatPlugResin Powder is mixed with FlatPlugResin Resin.

* Seasonal FlatPlugResin Resin
FlatPlugResin Resin has 3 types: For Spring / Autumn, For Summer, For Winter.
FlatPlugResin Primer has 2 types: For normal usage, For Winter.

Name FlatPlugResin Resin FlatPlugResin Primer FlatPlugResin Powder
Pack FlatPlugResin FPP FPPowder
Vol 18kg 18kg 25kg
Content Milky White – Liquid Milky White – Liquid Powder
pH 9~10 9~10
Ing. Silica – Inorganic Silica – Inorganic Premixed Cement
Usage Applied with all the systems. Used with FlatPlugResin Slurry System and Mortar System. This must be applied to the base as a primer before applying FlatPlugResin slurry or mortar. Used with FlatPlugResin Slurry System. Ordinary, FlatPlugResin Powder -M is used. If the self-leveling function is required, FlatPlugResin Powder -SL should be used.

 

If you need to know the quantity of the materials in each system, please download the specification of each system and check them.